行业：新能源

Comprehensive Gas Safety Monitoring Solution for the New Energy Industry

行业痛点

新能源行业涵盖锂电池 / 储能 / 氢能 / 光伏 / 风电，每个细分赛道气体风险都不同：① **锂电池厂（动力 + 储能）**：电芯生产 NMP 溶剂 VOC + 极片烘烤甲苯 + 化成阶段电解液分解（HF + CO + H2 + 烟雾），近年储能电站火灾 / 爆炸事件激增（2024 年全国动力电池起火超 600 起）；② **储能电站**：磷酸铁锂 / 三元锂模组热失控 → H2 + CO + 烟雾 + 高温 → 复燃风险极高，单次火灾损失数千万；③ **氢能产业链**：制氢（电解水 / 蓝氢）+ 储运（70 MPa 储氢瓶 / 液氢 -253℃）+ 加氢站 + 燃料电池（H2 监测灵敏度 ppm 级）；④ **光伏制造**：硅烷 SiH4（自燃 + 爆炸）+ HCl + HF + N2 + Ar + 单晶炉 + 切片机切削液；⑤ **风电**：齿轮箱 H2（绝缘油老化产物）+ 电池柜 + 海上风电盐雾防腐。监管层面：储能电站火灾 + 加氢站爆炸社会关注度高，应急管理局 + 能源局 + 消防三方监管严格。

方案概述

优锐安新能源行业全场景方案：① **锂电池厂**：极片 / 化成 / 电解液工序 NMP / VOC PID + LEL + HF（PC-TWA 1.7 mg/m³）+ 排气系统效率监测；② **储能电站**：每个电池簇 / 电池室 H2（ppm 级灵敏度，热失控早期信号）+ CO + 烟雾 + 红外热成像（电池温度场实时反演）+ 主动复燃防控（七氟丙烷 / 全氟己酮释放联动）；③ **氢能 / 加氢站**：H2 ppm 级激光 + 电化学复合监测 + 70 MPa 高压泄漏喷流可视化（红外摄像）+ 加注枪 / 储氢瓶 / 压缩机分布式探头；④ **光伏制造**：SiH4 自燃风险 + Cl2 + HF（同半导体级别）；⑤ **风电齿轮箱**：H2 + 油雾 + 温度（齿轮箱 H2 上升 = 绝缘油老化早期）；⑥ **集成至能源管理 EMS / BMS / FMS（火灾管理系统）**：与电池 BMS 数据双向联动 — 一旦气体异常 + 温度异常 + BMS 电压下降三重确认 → 立即切断电池簇 + 启动消防 + 通知运营。

## Key Monitoring Nodes (by Sub-Industry)

### Lithium battery factory
– **Electrode coating**: NMP (N-methylpyrrolidone) VOC PID + LEL
– **Electrode Baking**: Toluene + Xylene + LEL × 25% Interlock
– **Formation + Injection**: Decomposition products of electrolyte, including HF, CO, H2, and smoke, trigger emergency ventilation
– **Diaphragm Workshop**: VOC + Electrostatic Monitoring
– **Recycling / Disassembly**: Battery shredding process involving H2 + CO + HF (wet / dry process)

### Energy Storage Power Station (Core + Rapid Growth)
– **Within each battery cluster / cabin**:
– **H2 ppm-level sensitivity** (early detection of H2 release during thermal runaway, 30-60 minutes ahead of smoke alarm activation)
– **CO** + **CO2** (by-products of combustion)
– **Smoke** (multi-wavelength smoke detection, distinguishing between vapor and smoke)
– **Infrared thermal imaging** (battery temperature field inversion, immediate alarm for hot spots > 50℃)
– **VOC PID** (electrolyte vaporization)
– **Emergency linkage**: H2 > 0.4% LEL OR temperature > 60℃ → cut off the DC contactor of the cluster + activate heptafluoropropane/perfluorohexanone + isolate + notify operations
– **Reignition Prevention and Control**: Continuous monitoring of H2, CO, and temperature for 24 hours after the fire is extinguished → Prevents reignition (the reignition rate of lithium battery fires is 30%)

### Hydrogen Energy Industry Chain
– **Electrolyzed Water Hydrogen Production Station**: Alkaline Electrolyzer / PEM Electrolyzer → H2 + O2 Concentration + Diaphragm Leakage (H2 Leaking into O2 Side or Vice versa = Explosion Risk)
– **Hydrogen Storage Cylinder Bundle (35 / 70 MPa)**: High-pressure hydrogen leak jet monitoring (H2 0.01% LEL sensitivity) + pressure + temperature
– **Hydrogen refueling station**: Leakage at the filling nozzle + Gas unloading column (truck → station storage tank) + Compressor room (liquefied hydrogen vaporization)
– **Fuel cell stack**: H2 inlet of the stack / residual H2 in exhaust gas (< 4% safe release) ### Photovoltaic Manufacturing - Single crystal furnace / Polycrystalline furnace: SiH4 + Ar + Vacuum line - Slicing: cutting fluid VOC + particles - Battery cell: HF / HCl / NH3 (similar to semiconductors) ### Wind Power (Special) - Inside the gearbox: H2 (insulating oil + aging products of vaseline) + oil mist + temperature - Battery cabinet (backup power supply): H2 + CO - Offshore wind power: Salt spray / damp heat and explosion-proof probe ## Key Technical Specifications - Explosion-proof: Ex d IIC T1 (the strictest level for H2) / Ex d IIB T4 (general) - Protection: IP66 - IP68 (outdoor energy storage + offshore wind salt spray) - Range: H2 0.01-100% LEL (ppm-level sensitivity, early stages of thermal runaway) - Response time: T90 < 5 seconds (H2 + lithium battery thermal runaway critical time window) - Operating temperature: -40°C to +75°C (energy storage station in northern winter and southern summer) - Vibration resistance: Offshore wind power + wind turbine tower vibration resistance ≥ 5g - Communication: CAN + Modbus + IEC 61850 (substation standard), interfacing with BMS / EMS / FMS ## Implementation Key 1. **Early Warning for H2 in Energy Storage Power Stations**: H2 provides an early warning 30-60 minutes before smoke alarms, serving as the gold standard for thermal runaway detection 2. **Triple confirmation mechanism**: Triple confirmation of H2 + temperature + BMS voltage drop to avoid unnecessary fire suppression triggered by false alarms from single parameters 3. **Hydrogen Station Compliance**: Hydrogen refueling stations must undergo dual design reviews based on GB 50516 and GB 50177, as well as fire protection and acceptance inspections by the emergency management authority 4. **Wind turbine gearbox**: The upward trend of H2 is more important than its absolute value. If H2 growth exceeds 10% for three consecutive months, arrange for a major gearbox overhaul 5. **Offshore Wind Power Salt Spray**: All probes must pass the GB/T 2423.17 salt spray test for ≥ 720 hours ## Regulatory Basis - GB 51048-2014 "Design Code for Electrochemical Energy Storage Power Station" - NB/T 42090-2016 "Technical Specification for Monitoring System of Electrochemical Energy Storage Power Station" - GB 50516-2010 "Technical Code for Hydrogen Refueling Station" (under revision) - GB 50177-2005 "Design Code for Hydrogen Fueling Station" - GB/T 26939-2011 Hydrogen Metering System for Hydrogen Refueling Stations - GB 50493 Detection and Alarm Design - IEC 61850 substation communication standard (power side docking of battery energy storage station) - GBZ 2.1 Limit Values (HF 1.7 mg/m³ / NMP 80 mg/m³) ## Applicable Customers Power batteries (CATL / BYD / Guoxuan Gaoke / Zhongchuang Xinhang / Honeycomb / EVE Energy / Xinwangda); energy storage integration (Sungrow / BYD / Haibosichuang / Zhongtian Technology / Pinggao Electric / Envision Energy); hydrogen energy (Guojia Dian Tou Hydrogen Energy / Sinopec Hydrogen Energy / Guohydrogen Technology / Houpu Shares / Meijin Energy); hydrogen refueling station operation (Sinopec / PetroChina / Linde / Air Liquide / National Energy); photovoltaic manufacturing (Longi / Tongwei / JA Solar / Trina Solar / Canadian Solar / TCL Zhonghuan); wind power (Goldwind / Envision / Mingyang / Windey / China Offshore Wind Turbine); new energy vehicles (NIO / Li Auto / XPeng / BYD / Changan / Geely / GAC Aion / ZE / Qianwang / AITO).