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行业:航天军工

Integrated solution for gas safety monitoring in aerospace and military industries

行业痛点

航天军工是"高密级 + 高可靠性 + 多剧毒推进剂"行业,气体风险独特:① **液氢 + 液氧发射场**:液氢储罐泄漏(沸点 -253℃)瞬间汽化扩散,遇火极易爆轰;② **联氨 / 偏二甲肼推进剂**:剧毒 + 致癌(PC-TWA 0.04 mg/m³,比光气更严苛 50 倍)+ 自燃;③ **N2O4 / 硝酸氧化剂**:刺激性强 + 与还原剂接触自燃;④ **航天器组装大厅 / 厂房**:超净环境 + ppb 级 VOC 不可有;⑤ **总装试验场 / 火箭发动机试车台**:试车瞬间排放上百吨燃烧产物;⑥ **军工弹药 / 火工品厂**:硝酸 + 硝酸盐 + RDX / TNT 蒸汽 + 防静电极严要求。监管层面:航天工业归军工保密管理 + 国家保密法 + GJB 标准(区别于民用 GB),设备需军工生产许可证 + 武器装备承制单位资格,普通商业产品无法直接采购。

方案概述

优锐安军工版方案严格按 GJB 标准 + 武器装备承制资格供货:① **发射场推进剂区**:联氨 / UDMH / N2O4 ppb 级专用电化学探头(量程 0-10 ppm,PC-TWA 0.04 mg/m³ 即触发)+ 红外摄像 + 激光遥测,密闭仓内冗余 3 重监测;② **液氢液氧加注区**:液氢汽化云激光遥测 + 氧气浓度(O2 > 23% 助燃风险)+ 低温探测 + 防静电;③ **航天器总装大厅**:洁净度 ISO 5 / 7 + ppb 级 VOC + 颗粒物 + AMC(气态分子污染物,对芯片 / 光学影响极大);④ **试车台 / 试验场**:高速燃烧产物 + 红外热成像 + 激光多组分;⑤ **军工弹药仓库 / 火工品厂**:HCN / 硝酸蒸汽 + 静电监测 + 防爆 Ex d IIB T6 + GJB 防潮防霉防盐雾三防认证;⑥ **集成进军工 SCADA / 综合保障平台**:所有数据保密内网传输(不接入互联网),军用密码本机加密,符合保密要求。

## Key Monitoring Nodes

### Propellant filling area
– **Hydrazine / Unsymmetrical dimethyl hydrazine (UDMH)**: electrochemical sensor with ppb sensitivity (PC-TWA 0.04 mg/m³ ≈ 30 ppb)
– **N2O4 / Red Fuming Nitric Acid**: Electrochemical NO2 sensor with a range of 0-50 ppm
– **Liquid Hydrogen Area**: Laser remote sensing for H2 (sensitive to 1 ppm, long-range scanning up to 100m) + oxygen content
– **Liquid Oxygen Zone**: O2 Concentration (21% normal, > 23% risk of combustion assistance, < 19.5% risk of hypoxia) ### Assembly Hall / Clean Room - VOC ppb-level PID (calibrated in PPB units, targeting silicone, phthalates, formaldehyde, etc.) - AMC (gaseous molecular contaminants): silicon / boron / sodium / chlorine / sulfur ion chromatography + laser scattering - Particulate matter 0.1μm / 0.3μm / 0.5μm multi-range (ISO 14644 standard) - Temperature and humidity ± 0.5℃ / ± 5%RH ### Rocket Engine Test Bench - High-temperature products during test run: CO + CO2 + NOx + incomplete combustion VOC - Infrared thermal imaging (temperature field inversion in the testing area) - Multi-spectral laser (remote analysis of combustion products, distance 50-200m) ### Military Ammunition / Pyrotechnic Factory - HCN / nitric acid / NO2 (by-products of ammunition manufacturing) - Electrostatic monitoring (personnel wearing electrostatic discharge wristbands + anti-static clothing + grounding status of the floor) - Explosion-proof grade Ex d IIB T6 (ammunition dust environment) ## Key Technical Specifications - Explosion-proof: Ex d IIB T6 (explosive devices + ammunition) + Ex d IIC T6 (liquid hydrogen area) - Protection: IP67 (outdoor emission site) + salt spray resistance / mold resistance / moisture resistance (GJB three-proofing) - Range: Hydrazine / UDMH 0-10 ppm (ppb sensitivity) - Response time: T90 < 10 seconds (highly toxic) - Operating temperature: -55℃ ~ +85℃ (GJB military wide temperature range) - Shock resistance: 200g (GJB 150A test) - Communication: RS485 + military private network (not connected to the Internet) - Encryption: National Cryptography SM4 / SM2 ## Qualifications + Implementation Essentials 1. **Qualification of Weapon Equipment Manufacturing Unit**: This certificate is required to supply goods to the military industry system, covering both first-level and second-level manufacturing 2. **GJB 5000B Software Capability Maturity Certification**: The monitoring platform software is developed in accordance with military standards 3. **Confidentiality Qualification**: Personnel involved in the project must hold national confidentiality level 2/3, and all data must be physically isolated 4. **Lifecycle Support**: Aerospace military equipment has a lifespan of 10-15 years, significantly longer than civilian products, which typically last for 5 years. Therefore, it is necessary to provide long-term spare parts and calibration service commitments 5. **Test Run Data Archiving**: Each test run generates gigabyte-scale data, which is archived and stored for over 30 years in accordance with military requirements ## Regulatory Basis - GJB 1804A-93 "Propellant Safety Regulations" - GJB 5234A-2014 "Requirements for Qualification Review of Weapon Equipment Manufacturing Units" - GJB 150A-2009 "Environmental Testing Methods for Military Equipment Laboratories" - GB 50493-2019 Detection and Alarm Design (stricter requirements based on civil use) - China's Confidentiality Law / National Military Standard Series - ISO 14644 clean room standard (spacecraft assembly hall) ## Applicable Customers China Aerospace Science and Technology Corporation (First Academy / Fifth Academy / Eighth Academy), China Aerospace Science and Industry Corporation (First Academy / Second Academy / Third Academy / Fourth Academy), various main engine factories / design institutes of China Aviation Industry Corporation; shipyards / ordnance equipment factories of China Shipbuilding Industry Corporation; General Armament Department of the People's Liberation Army / logistics systems of the Navy / Air Force; commercial aerospace companies (Blue Arrow / Xinghe Power / Galaxy Aerospace / Zhongke Aerospace, etc.); aerospace / ordnance engineering laboratories of universities.

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