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Industry: Gas pipeline network

Gas-Underground Chamber Combustible Gas Monitoring Solution

Gas-Underground Chamber Combustible Gas Monitoring Solution

Industry Pain Points

The underground well chambers of urban gas pipeline networks (natural gas / liquefied petroleum gas / coke oven gas) are characterized by three highs: "closed, flammable, and difficult to detect". Typical well chamber volumes range from 2-8m³, and it takes only 5-10 minutes for CH4 concentration to rise from 0 to 100% LEL (at the initial stage of pipeline damage), yet personnel only open the well cover during inspections. Gas leakage accidents are often discovered only after gas has spread to roads, shops, and residential areas. Since 2018, there have been over 4,000 gas explosions nationwide, with underground well chambers accounting for 23%. In 2024, a methane accumulation in a gas well chamber in a certain area of Shandong led to a road bursting accident. Both GB 50493 and CJJ 51-2016 require 24-hour real-time monitoring of underground closed well chambers. However, traditional wired solutions have high deployment costs (excavation costing 30,000-50,000 yuan per well), while wireless NB-IoT solutions have poor battery life (battery life < 1 year). The regulatory level involves a tripartite collaboration among the Ministry of Housing and Urban-Rural Development's gas pipeline supervision, the Emergency Management Bureau, and the Public Security Fire Department, with strict delineation of accident responsibilities.

Solution Overview

Youri'an provides an innovative solution for the "distributed NB-IoT monitoring network in well chambers": ① **Dedicated NB-IoT methane detector**: a high-sensitivity catalytic combustion/infrared principle CH4 probe + NB-IoT communication module + lithium-ion battery (lasting for 5-8 years) + explosion-proof Ex d IIC T4, magnetically attached beneath the well lid, **no need for excavation and wiring**; ② **Distributed central monitoring**: data from thousands of well chambers across the city is aggregated to the operator's private cloud. Abnormal concentration → automatic location of well position + push notification to the nearest inspector + alert to the gas company's emergency response team; ③ **Linkage control (advanced configuration)**: ultra-high alarm triggers remote closure of upstream valves + emergency evacuation broadcast; ④ **Well lid status monitoring**: magnetic switch detects abnormal opening of the well lid (anti-theft + supervision of employee operations); ⑤ **Digital twin GIS map**: gas pipeline network + well location + real-time concentration overlay, allowing operators to grasp the risks across the city with a single map.

## Deployment Mode (Key Innovation)

### NB-IoT Wireless Detector (Mainstream Solution)

– Equipment: CH4 + communication integration, battery-powered (high-density lithium-ion ER34615) with a battery life of 5-8 years
– Installation: Magnetic attraction / bolt fixation on the inner wall of the manhole cover, **completing 1 manhole chamber in 5 minutes** (compared to 1-2 days for traditional wired excavation)
– Communication: NB-IoT (full coverage of operator base stations, stronger signal penetration than LoRa — underground well chambers are 1-2m deep)
– Reporting frequency: Regular heartbeat reporting every hour + immediate alarm reporting (with a delay of < 30 seconds)

### Explosion-proof + Protection Parameters

– Explosion-proof: Ex d IIC T4 (highest gas category level)
– Protection: IP68 (for long-term submersion in well chambers)
– Operating temperature: -40℃ ~ +70℃ (winter in the north + heat in the south)
– CH4 measurement range: 0-100% LEL
– Alarm: Low alarm at 25% LEL (automatic SMS) + High alarm at 50% LEL (automatic notification to emergency response team)

## Applicable Well Chamber Types

1. **Gas pressure regulating station well**: pressure regulator + valve + flowmeter well, with the highest probability of leakage
2. **Gas pipeline branch well / valve well**: intersection of pipeline network, with high frequency of operation and maintenance
3. **Gate shaft / Drainage shaft**: Long-term enclosed, prone to CH4 accumulation
4. **Secondary/Tertiary Pressure Regulating Box Outdoor Well**: Located along the street/in the commercial area, with a wide influence range
5. **Monitoring wells within the boundary walls of gas metering stations/pressure regulating stations**: Dual protection at the station boundary

## Implementation Key Points

1. **Operator Cooperation**: Select the NB-IoT signal with the most stable connection (China Telecom/China Mobile Shenzhen has already established a private network in key areas), and implement city-by-city access in batches
2. **Joint operation by multiple gas companies**: platforms such as Hong Kong and China Gas, Shenzhen Gas, China Gas, and ENN can be shared, with **city-wide supervision**
3. **Integrated Emergency Response**: Abnormal Concentration → Automatically dispatch the nearest emergency vehicle (GPS positioning) + Send SMS notification to surrounding businesses for evacuation
4. **Data Compliance**: Real-time data is reported to the supervision platform of the Housing and Urban-Rural Development Bureau/Emergency Management Bureau, in compliance with Article 30 of the Regulations on the Administration of Urban Gas
5. **Lifecycle Management**: Automatic alarm for battery remaining capacity, with batch replacement after 5 years

## Regulatory Basis

– Regulations on the Administration of Urban Gas (Decree No. 583 of the State Council)
– CJJ 51-2016 "Technical Regulations for Operation, Maintenance, and Emergency Repair of Urban Gas Facilities"
– GB 50493-2019 Design Standard for Detection and Alarm Systems
– GB 50028-2006 "Code for Design of City Gas Engineering"
– GB 12358-2006 "General Technical Requirements for Fixed Environmental Gas Detection and Alarm Instruments in Workplaces"
– Guiding Opinions on Strengthening Urban Gas Safety Work issued by the Office of the Work Safety Commission of the State Council (2023)

## Applicable Customers

Municipal gas companies (Towngas / China Gas / ENN / China Resources / Beijing Gas / Shanghai Gas / Shenzhen Gas / Kunlun Energy); LPG operators; pipeline network construction companies (PetroChina Pipeline / Sinopec Pipeline); gas safety regulators (Housing and Urban-Rural Development Bureau / Emergency Management Bureau); industrial park gas distributed systems.

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